Mesh cylinder
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Characteristics
1.High Open Area: Allows for the free flow of air, liquids, light, sound, and even small particles.
2.Strength and Rigidity: The cylindrical shape provides inherent structural strength, resisting bending and crushing forces.
3.Permeability: The mesh allows substances to pass through its walls, which is its primary function in many applications.
4.Lightweight: Compared to a solid metal tube of the same size, it is significantly lighter.
5.Surface Area:The mesh provides a large surface area within a compact volume, ideal for filtration or catalytic reactions.
Materials
The choice of material depends on the required properties like strength, corrosion resistance, magnetism, or cost.
- Stainless Steel (e.g., 304, 316)
- Aluminum
- Copper/Brass
- Galvanized Steel
- Specialty Alloys: Such as Inconel , Monel, Hastalloy
Manufacturing Methods
1.Weaving: Wires are woven together on industrial looms, similar to fabric. Common weaves include:
2.Plain Weave: Each wire passes over and under the next. A simple, strong, and rigid weave.
3.Twill Weave:Wires pass over and under two or more wires, creating a diagonal pattern. More flexible and allows for a finer mesh.
4.Welding: Wires are laid out in a grid pattern and welded at every intersection (spot welding). This creates a very strong, rigid, and stable mesh with precise openings. Often used for guards and screens.
5.Expanded Metal: A single sheet of metal is slit and stretched to form a diamond-shaped mesh pattern. It is very durable and has no welded joints, making it hard to break apart.
6.Forming the Cylinder: The flat mesh sheet is rolled into a cylinder shape. The seam is then joined by:
7.Welding: Creates a permanent, strong seam.
Specifications to Define
When sourcing or describing a metal mesh cylinder, you need to specify:
- Material: (e.g., 304 Stainless Steel)
- Cylinder Dimensions: Outer Diameter (OD), Inner Diameter (ID), and Length.
- Mesh Specification: This can be defined by:
- Mesh Count: Number of openings per linear inch.
- Wire Diameter: The thickness of the individual wires.
- Aperture Size: The size of the openings (e.g., in microns for filters, or millimeters for screens).
- Weave Type: (e.g., Plain Woven, Welded)
- Seam Type: (e.g., Welded Seam, Spiral Lock)
Applications
Filtration & Separation
Industrial Processing
Safety & Enclosure
Automotive
Agriculture
